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Hi.
Did you see the basic/ quick write up i did with photos?? it;s here. a work in progress but hopefully helpful.
https://ds-restoration.blogspot.com/p/draft-front-wings-glass-covers-and.html
Part 9 also holds the glass in, as does the 4,5,12,22 rod set up.
Part 2 is a shaped black rubber/ foam strip. i’ve just bought a couple of new ones 9as my old ones were all compressed) from Citroen classics.
https://shop.citroenclassics.co.uk/gasket-for-headlamp-glass-967-3115-p.asp
part 3 is indeed a flat rubber solid strip. It’s not long enough to go around the full circumference of the glass. I’ve just been out and measured one: 10.7mm wide, 1.5mm thick. It’s only 620mm long. It doesn’t glue in the light pod. It sits under the bottom edge of the glass and partly wraps around the sides. if you think about it, you don’t want glass sitting on the metal of the wing.
I think parts 3 and 21 have become muddled in the diagram in the manuals but the description of the parts is correct. There is a flimsy foam strip – like a household draught excluder seal on a door – that sits in the edge of the pod. It’s about 1300mm long.
I can’t really work out the last bit of your message about “There must be one or two more M5x16/20 items 23 x 6 (M5 x 12)”
Meanwhile, the filler industry thanks you for your continuing custom 🙂
Many otherwise hungry families will go fed thanks to YOUR support.
I set out to repair my doors. i planned to fit new bottoms and backs and fit complete new skins – rather than just the bottom half – to avoid warping and buckling. Welding to old, rusted steel was hard going and I didn’t fancy paying for an expensive paint job over my poor workmanship. In the end i decided to buy four repro doors.
Now i was warned when i bought them (by jamie at DS Workshop) that they would need a lot of fettling to get them right. jamie’s view is that it’s more economical to buy new repros and fettle those, than it is to repair old original wings and fettle them to fit your car. As it turned out, the back pair are okay but the front two doors were awful. They were twisted (din’t fit in the door aperture and seal front and back) and the curve of the door skin didn’t match the front wings, nor the rear doors
Ultimately I judged the amount of fettling needed to be excessive and beyond me. Basically, the underlying basic products are not fit for purpose. Unless you are a repair shop.
In the end I farmed out the fettling of my repro doors to Graham Morton and he’s done a good job of shrinking and stretching metal as need be. I’ve yet to build the doors up, but they now all line up with rear doors and wings. Incidentally, Graham’s view is the opposite of Jamies. Graham buys rebuilt original doors from a guy abroad and says they are a much more straightforward fit to a car.
I can panel beat. Just not with a positive outcome……
John
I’m trying to consider what kind of alternative ignition switch you might need – since you seem to be saying you want or need to get one.I don’t have the same dash as you, so I don’t have the same ignition unit. But looking at an owners hand book the key/ lock of a BVH (semi-auto) seems to have three positions when rotated clockwise:
First partial twist – steering locked
second partial twist – ‘garage’ (steering free)
Third twist – ignition (presumably the ignition coil circuit connected at the very least).A manual car has a 4th position – a further twist against a spring action to activate the starter motor. having converted to a semi-auto box, you don’t need that.
What i am not sure about with 1,2 and 3 above, is whether in the two position(‘garage’/ steering free), some car electrical circuits are connected. Alternatively, are all circuits only activated in the third position. Hopefully someone with a 70s car can tell us both.
The circuit diagrams for 70s cars show several wires going into the switch – each with a fuse. They come out of the switch to complete various circuits. I guess that the reason that there are severe wires is to allow for a number of separate fuses – so that the failure of one circuit doesn’t mean the failure of all circuits.
Hi John
There is a lot to unpack here and i’m not clear on what you really need. Forgive me for thinking out loud in this long post….Looms. My car is from 1968 and cars from around that time are notorious for ‘loom rot’. A rubberised coating was used the wires and it perished and fell off. rather than try a repair, i opted to by a replacement loom. i ordered it through citroen classics but they’re actually made by christian Fahrig who runs a company called ‘oldtimer’ in Germany. 1970s Ds (after 70?) had wire with plastic coatings and don’t suffer the same problem.
There is no reason why a manual gear change car can’t be converted to semi-auto – provided you get all the right parts. In terms of the electrics, the looms are actually very, very similar in almost all regards with just a couple of differences. If you had a good manual looms it’s far cheaper to convert that than buy a new loom BUT i recall you have previously had all sorts of problems with your loom.
Again, if someone has changed the wiring under the bonnet, it shouldn’t be hard to restore to to ‘stock standard’ but (again) i recall you had problems behind the dash with indicators and ignition. If your current loom really is such a mess that you don’t know what’s what, then the options are to buy a new replacement, or track down another old loom – which is of course where you find yourself.
If Darrin cannot help you, your best bet for sourcing a second hand loom is someone like Jamie at DS Workshop, or perhaps Adie Pease who trades as Peacock engineering over in Norfolk. You might also try Pallas Auto. Your search may be easier if it’s LHD you are after, though of course in the UK many scrapped cars might be RHD…. Don’t pass up on a good loom from a manual car as (as i say) they are not really that different. If is is LHD you are after, then i can put you in touch with Mark Rueneuf in Holland. he’s a respected parts trader who may well have a second hand loom.
Fuse boxes – you’ve removed them but lost them?? If you want original looking, you can buy reproductions from Franzose. have a look at their parts 14668 and 14164. if you need the metal fuse holders that go inside the boxes, you can get those too. see Franzose part 14608. Of course Jamie, or Adie may be able to supply a second hand fuse box (or two). mark Rueneuf will definitely have them.
I don’t really understand where you are with your ignition/ solenoid problem.
Ignition unit things. Yes – the ignition unit on a manual gear change car is different to that on a bvh. On a manual car, the key connects the coil wires AND twists against a spring to power a cable down to the solenoid ON THE STARTER that connects the fat battery cable to turn the starter.
On a bvh there is an additional solenoid up by the battery. The car key connects the ignition coil and power to other circuits, but you move the gear stick to operate the solenoid (by the battery) that connects battery to starter.
The way the DS bvh solenoid works is this: a thin wire goes from the battery positive to the winding of a solenoid. The other end of that winding goes off to one of the contacts on the gear lever switch. The other wire from the gear lever switch is earthed to the chassis. When the gear lever is moved to close the switch, that provides a path through the solenoid winding to earth. The solenoid winding excites and lifts the ‘bridge’ inside. That bridge connects the battery positive to the starter and the starter motor turns….
I’m not sure what you ‘2 pin’ solenoid is or how it works? I’m expecting a solenoid to have four connections: two (in and out) for the fat starter cable and two (in and out) for the wires that operate the winding inside? I can see how a solenoid might have a common ‘in’ – taking off a secondary wire internally on the input side for the winding, but for a DS bvh system you still need two ‘outs’ – one for the fat cable to the starter and one to the gearstick switch? So that’s at least 3 pins???
On a bvh car, even without the ignition key in and on, you can move the gearstick and the starter will turn. That is because the thin wire to the solenoid winding comes straight from the battery. Moving the gearstick grounds it and operates the solenoid. However, the car won’t start unless you have the ignition key in and on – as THAT is what provides power to the ignition coil.
So how far have you got? You mention having a slim long key with the ‘original ignition loom’ ????. And you state you need an ignition lock. What’s the significance of the slim long key? Have you got a key but no lock for it?? Is you need for an ‘ignition key’ actually a need for an ignition unit (and key)? Do you plan to replace the big, odd shaped original ‘Simplex’ branded unit that is ignition and steering lock with a simpler generic ignition unit? Is that the plan?
As you have fitted a semi-auto box, you must have fitted the semi-auto gear change lever and so already have the contacts on that which – when closed – operate the solenoid by the battery that connects battery to starter. Subject to your 2 pin solenoid being adequate, you should be able to move the stick and turn the starter regardless of the ignition key unit.
So (if doing away with the Simplex unit) all you need is a basic unit that (1) turns power to the coil on and off and (2) connects all other ‘switched’ circuits. It COULD be wired up so that it also provided winding power to the solenoid on the battery but – as i’ve said – that’s not how bvh Ds are wired.
maybe i’ll ask my zinc plating guy around the corner to do the bumpers – any scratches and polishing. His business is called something like ‘Reflection Polishing and Plating’. The clue is in the name I hope.
Thanks Simon.
I bought a polishing wheel kit for my grinder several years ago. i used it to polish the inside (or outside as apt) of the exhaust heat shields and muffler shield. I had a fibrous stitched wheel (like straw?) and maybe two soft polishing mops plus a couple of compound bars. the problem i had was manoeuvring the parts around the spinning mop.
Is there an alternative/ additional way to do it with an angle grinder, electric drill or special orbital polisher?
being a 68 car, it’s ‘grim palladium’, which is darker than gris palladium. And the roof is ‘gris argent’ which is very similar to palladium – but not quite..
The polishing has left a lot of drips and splashes on the engine and dashboard so my first task will be cleaning. i’m then going to take stock of all my wing parts as i think they will be the first things i rebuild.
a big challenge is polishing. i don’t want to go and buy 20 tubes of autos from Halfords so need to work out an industrial scale way to polish everything that needs polishing. Bumpers would probably benefit from minor scratches being removed too.
The better weather meant that Graham Morton was able to bring my car back to me yesterday. He’s done a fantastic job with the ill-fitting repro doors and the paint colour is just how i hoped it would be.
Though, with it’s temporary wheels, seats and no glass, it looks as though it’s about to be towed away for scrap, rather than coming home.
When i bought the car in 1995, it had – at some point in the past – been badly oversprayed with a 1980s bright silver colour. it must have been a VERY cheap job as they didn’t bother to mask off the door and wing rubbers and seals and sprayed straight over them. Plus at that point the panels were rusting through.
At the time I told myself that I MUST get it resprayed to get rid of that horrible colour. Well it only took me 32 years! Graham has now called my bluff. With e car painted, i have no excuses for not cracking on with final assembly.
I guess I could cut a slightly over-sized hole in the right place, use a bolt to suspend a nut in the correct place and then fill the over-sized hole in with weld and grind flat. It doesn’t t feel as mad to type that, as it does to say it 🙂
Final final post on this subject i hope.
Alberto (Citrorevanche) got back to me with another photo and confirmed the part is ‘incomplete’. I don’t think the line across the top is a shadow. i suspect it’s laying over the brown original NOS one and the top of the repro is not formed/ included – hence the straight line at the top.
From the way it’s gathered dust, i got the impression he maybe made some prototypes but then moved on to other things. Perhaps the top shape really is a fold too far – but i’m struggling to see why that should be so.
Hi
As a first time restorer, I found my enthusiasm waning when I restored the doors – so quit while i was behind!I still covet a lathe and milling machine……
So the angle of the swage line is too sharp – relative to the front and rear wings?
Don’t make it too flat. The other point to look out for is that the skin below the swage line is meant to have a subtle curve to it. Some repro panels are just flat steel either side of the swage line.
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